Brass Manifold Forged Manifolds
Our Brass Manifold Forged have been designed to address a number of factors which are vital in achieving high performance in arduous oilfield service. Block crosses, tees, elbows, and laterals are closed die forged to ensure they have a well defined and correctly contoured grain flow, high integrity and uniformity of shape. We are unique in adopting this manufacturing process. Brass manifolds are critical fluid distribution components designed to efficiently route liquids or gases from a single inlet to multiple outlets, or combine multiple inlets into a single outlet. Manufactured from high-quality brass alloys, these manifolds offer excellent corrosion resistance, superior forging properties, machinability, and outstanding durability in various operating conditions.
Material Composition and Properties Brass manifolds are typically manufactured from alloys like C36000 (Free-Cutting Brass) or C37700 (Forging Brass), which provide:
- Excellent resistance to corrosion and chemical degradation
- Superior thermal conductivity
- Good strength-to-weight ratio
- Excellent machinability for precise port configurations
- Natural antimicrobial properties
- Long service life under normal operating conditions
Applications and Industries These manifolds find extensive use across various industries:
- Plumbing Systems: Distribution of hot and cold water in residential and commercial buildings
- HVAC Systems: Control and distribution of refrigerants and cooling fluids
- Pneumatic Systems: Compressed air distribution in industrial applications
- Hydraulic Systems: Oil and fluid power distribution
- Gas Distribution: Natural gas and compressed gas handling
- Medical Gas Systems: Distribution of medical gases in healthcare facilities
- Industrial Process Control: Chemical and fluid processing applications
Design Features and Configurations Modern brass manifolds incorporate several key design features:
- Multiple port configurations (2-port to 20+ port options)
- Various thread types (NPT, BSPT, BSPP, SAE)
- Integrated shut-off valves
- Pressure gauge ports
- Temperature sensor ports
- Flow control options
- Mounting brackets or fixing points
- Custom port spacing and orientations
Performance Characteristics Brass manifolds offer several performance advantages:
- Operating pressures up to 1000 PSI (depending on design)
- Temperature range: -20°C to 200°C
- Excellent flow characteristics with minimal pressure drop
- Good vibration resistance
- Reliable sealing properties
- Long-term stability under varying conditions
Installation and Maintenance Proper installation and maintenance ensure optimal performance:
- Use appropriate thread sealants or PTFE tape
- Apply correct torque specifications
- Regular inspection for leaks
- Periodic cleaning if required
- Replacement of seals and O-rings as needed
- Protection from external damage
Quality Standards and Certifications Brass manifolds often comply with various standards:
- ASTM B16 (Brass composition)
- NSF/ANSI 61 (Drinking water systems)
- ASME B1.20.1 (Pipe threads)
- CE marking (European compliance)
- ISO 9001 (Quality management)
Selection Considerations When selecting brass manifolds, consider:
- Flow requirements and port sizes
- Operating pressure and temperature
- Media compatibility
- Connection types and sizes
- Space constraints and mounting options
- Regulatory requirements
- Cost considerations
- Maintenance accessibility
Safety Considerations Important safety aspects include:
- Pressure rating verification
- Chemical compatibility checking
- Proper ventilation in gas applications
- Regular leak testing
- Appropriate personal protective equipment during installation
- Emergency shut-off accessibility
Cost Factors The total cost of brass manifolds depends on:
- Material grade and quantity
- Complexity of design
- Number of ports and features
- Surface finishing requirements
- Certification requirements
- Production volume
- Custom design needs
