Lead-Free Brass Components and Lead-Free Brass Parts
Lead Free Brass Machining and Lead free Brass Parts Brass components manufactured in India.
We at BNL are a leading manufacturer of Lead-Free Brass Components and Brass Parts, ECO Brass Parts specializing in precision engineering for various industries. Our commitment to sustainability and compliance with environmental regulations ensures that our products meet the highest quality and safety standards.
Manufacturing Processes:
We employ cutting-edge technology and advanced manufacturing processes to produce high-quality lead-free brass components:
- CNC Machining – Precision turning, milling, and drilling for tight tolerances.
- Pressing & Stamping – Cold pressing techniques for high-volume production.
- Forging – Hot and cold forging processes to enhance strength and durability.
- Casting – Precision sand and investment casting for complex designs.
- Threading & Knurling – High-accuracy threading for connectors and fittings.
Lead-Free Brass Alloys
We use the following lead-free brass alloys, complying with RoHS, REACH, and California Proposition 65 standards:
- C36000 (High Machinability Brass – Lead-Free Variant)
- C69300 – CDA 693 (Silicon Brass)
- C46400 – CDA 464 (Naval Brass)
- C68700 CDA 687(Aluminum Brass)
- C22000 CDA C22 (Commercial Bronze)
- C89833 (Bismuth Brass)
- C27450 (Low-Lead Alloy) – CW508L
- C87850 (Silicon Red Brass) –
- CuZn37 , C27200, CuZn40, C28000, CuZn35 ,CuZn38, C27000, CuZn38As, CW511L, CuZn33/ CW506L, CuZn30/ C26000
- Cw602n Dzr Brass Bars
- C35330 Dzr Brass Bars
- C48600 Brass Bars
- Cz132 Dzr Brass Rods
- Cz111 Brass Rods
- Cw724r Dzr, Eco Brass Rods
- Cuzn21si3p Eco Brass Rods
- C26000 70/30 Lead Free Brass
- C27000 65/35 Lead Free Brass
- C27200 63/37 Lead Free Brass
- C27400 63/37 Lead Free Brass
- C28000 60/40 Muntz Metal
- Cz121 Lead Free Brass
These alloys ensure superior corrosion resistance, strength, and compliance with drinking water and health regulations.
Finishes & Coatings
We offer a variety of surface treatments for durability and aesthetics:
- Nickel Plating (Corrosion resistance & enhanced appearance)
- Chrome Plating (High-polish finish)
- Tin Plating (Food & water-safe coating)
- Electropolishing (Improved corrosion resistance & smooth finish)
- Anodizing (Protective oxide layer)
- Powder Coating (Customized colors & protection)
Precision Tolerances
Our manufacturing processes ensure tight tolerances suitable for high-performance applications:
- CNC Machined Parts – Tolerances up to ±0.005mm
- Forged Parts – Tolerances up to ±0.02mm
- Pressed & Stamped Parts – Tolerances up to ±0.05mm
Applications & Typical Parts
Our lead-free brass components are used in a wide range of industries:
Typical Parts We Manufacture:
- Pipe Fittings & Couplings
- Hose & Garden Connectors
- Valve Bodies & Components
- Compression Fittings
- Sanitary & Plumbing Parts
- Pharmaceutical Equipment Components
- Electrical Contacts & Terminals
- Marine & Naval Hardware
- Automotive & Gas Fittings
Industries Catered To:
Our lead-free brass components serve critical industries that require high durability and reliability
- Plumbing & Water Supply – Compliant with NSF/ANSI 61 lead-free drinking water standards.
- Pharmaceutical & Medical – Safe for food and medical-grade applications.
- Aerospace & Defense – High-strength components for extreme environments.
- Hose & Garden Equipment – Durable brass connectors and fittings.
- Marine & Naval – Corrosion-resistant brass parts for seawater applications.
- Automotive & Gas – High-performance fittings for fuel and gas systems.
- Electrical & Electronics – Conductive brass terminals and connectors.
Typical parts made-
Plumbing and Water Systems
- Fittings, connectors, and adapters.
- Valves, stems, and seats.
- Faucet components and showerheads.
Hose and Fluid Transfer Systems
- Hose barb fittings and couplings.
- Compression fittings and quick-connect adapters.
Electrical and Electronics
- Terminals, connectors, and contacts.
- Shielding components and bushings.
Automotive and Industrial
- Fuel system components and sensors.
- Wear-resistant bushings and gears.
Medical and Pharmaceutical
- Surgical instruments and diagnostic equipment.
- Antimicrobial components for hygiene-critical applications.
Decorative Hardware
- Knobs, handles, and hinges.
- Architectural accents and lighting fixtures.
Industries We Cater To
Our lead-free brass components are trusted by leading companies across a wide range of industries:
Water and Plumbing
- Drinking water systems and plumbing fixtures.
- Corrosion-resistant fittings and valves.
Hose and Fluid Transfer
- Hydraulic and pneumatic systems.
- Industrial fluid transfer components.
Medical and Pharmaceutical
- Surgical instruments and diagnostic equipment.
- Antimicrobial components for hygiene-critical applications.
Automotive
- Fuel system components and sensors.
- Wear-resistant bushings and gears.
Electronics
- Electrical connectors, terminals, and contacts.
- Shielding components for EMI/RFI protection.
Marine
- Corrosion-resistant fittings and valves.
- Propeller shafts and marine hardware.
Consumer Goods
- Decorative hardware and lighting fixtures.
- Custom components for appliances and gadgets.
Tolerances and Quality Assurance:
We are committed to delivering parts with exceptional precision and consistency. Our standard tolerances are:
- Standard Tolerance: ±0.005 inches (0.127 mm)
- High Precision: ±0.001 inches (0.025 mm) or better, depending on part complexity.
Quality Assurance Processes
- Dimensional Inspection: Using advanced CMM (Coordinate Measuring Machine) and micrometers.
- Surface Finish Analysis: Ensuring smooth and defect-free surfaces.
- Material Certification: Guaranteeing the use of high-quality lead-free brass alloys.
- First Article Inspection (FAI): Verifying the first part produced meets all specifications.
- Statistical Process Control (SPC): Monitoring production processes to ensure consistency.
Why Choose Us?
✅ 100% Lead-Free Compliance – Meeting global safety and environmental standards.
✅ High Precision & Quality – State-of-the-art CNC machining and forging.
✅ Custom Manufacturing – Tailored designs and specifications for your needs.
✅ Competitive Pricing – Cost-effective solutions without compromising on quality.
✅ Sustainable & Eco-Friendly – Fully recyclable and RoHS-compliant materials.
Frequently Asked Questions (FAQ)
Qa: What file formats do you accept for CNC machining?
A: We accept CAD files in formats such as STEP, STL, DXF, DWG, and IGES. Our team can also work with 2D drawings.
Qb: Do you offer prototyping services?
A: Yes, we provide rapid prototyping to test and validate your designs before full-scale production.
Q: What is the lead time for lead-free brass components and Lead free Brass parts- fittings?
A: Lead times vary based on part complexity and order volume. Typical lead times range from 1-4 weeks.
Qc: Can you handle large-volume orders?
A: Absolutely! We are equipped to handle both small and large production runs, with scalable capacity to meet your needs.
Qd: Do you provide surface finishing services?
A: Yes, we offer a variety of surface finishing options, including polishing, plating, and deburring.
Q1: What are lead-free Brass components and Lead-Free Brass Parts?
A: Lead-free brass components are manufactured using brass alloys that contain little to no lead (typically below 0.25%), making them safer for applications that require compliance with environmental and health regulations.
Q2: Why should I choose lead-free Brass over traditional brass?
A: Lead-free brass ensures compliance with regulations like RoHS (Restriction of Hazardous Substances) and NSF/ANSI 61 for drinking water applications. It eliminates health hazards associated with lead exposure while maintaining high durability and corrosion resistance.
Q3: What industries use lead-free brass Parts and Lead-Free Brass Fittings and components?
A: Lead-free brass is widely used in industries such as:
- Plumbing and water supply systems
- Automotive and transportation
- Electrical and electronic fittings
- Medical and food processing equipment
- Marine and oil & gas industries
Q4: What alloys are used in lead-free brass components?
A: Common lead-free brass alloys include C69300, C89833, C87500, and C87850, which provide excellent machinability and corrosion resistance while meeting environmental standards.
Q5: Are your lead-free Brass fittings components RoHS and REACH compliant?
A: Yes, all our lead-free brass components comply with RoHS (Restriction of Hazardous Substances) and REACH (Registration, Evaluation, Authorization, and Restriction of Chemicals) regulations.
Q6: Do your lead-free Brass fittings meet NSF/ANSI 61 standards?
A: Yes, our lead-free brass components are certified for potable water applications and meet NSF/ANSI 61 standards for drinking water safety.
Q7: Can you manufacture custom lead-free brass components?
A: Yes, we specialize in custom lead-free brass parts, including CNC-machined and forged components, tailored to your specific requirements.
Q8: What manufacturing processes do you use for lead-free brass components?
A: We use forging, casting, CNC machining, and extrusion to manufacture precision lead-free brass parts with superior mechanical properties.
Q9: What surface finishes are available for lead-free brass components?
A: We offer nickel plating, chrome plating, powder coating, electro-polishing, and custom finishes to enhance durability and aesthetics.
Q10: How does lead-free brass compare to standard brass in terms of durability?
A: Lead-free brass is highly durable, corrosion-resistant, and has excellent thermal conductivity, making it suitable for demanding applications, including water and gas systems.
Q11: Will lead-free brass corrode over time?
A: No, lead-free brass offers superior corrosion resistance, especially in water and high-moisture environments, ensuring long-lasting performance.
Q12: Can lead-free brass be used in high-temperature applications?
A: Yes, lead-free brass retains its strength and thermal stability under high temperatures, making it ideal for plumbing, HVAC, and industrial applications.
Q13: What is the minimum order quantity (MOQ) for lead-free brass components?
A: Our MOQ depends on the component type and customization requirements. Contact us for a quote based on your project needs.
Q14: Do you provide bulk orders and international shipping?
A: Yes, we cater to bulk orders worldwide and ensure secure and timely international shipping.
Q15: Can I request a sample before placing a bulk order?
A: Absolutely! We provide samples for evaluation before confirming bulk productio
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Looking for a trusted manufacturer of Lead-free Brass components, DZR Brass components, Lead-Free Brass parts, Lead-Free Brass Fittings? Contact us today for custom orders, bulk manufacturing, and OEM solutions!
